Thick-Walled Cylinder Calculator (Lame): Hoop and Radial Stress Under Internal and External Pressure

Stresses in a thick pressure vessel wall.

Calculated from standard textbook formulas, with every step shown. The formulas are fixed, so the working does not need checking: what matters is the numbers you type in. Use these calculators only if you are competent to choose the inputs (loads, material strength, dimensions, supports) and check your units and assumptions. For learning and checking your own working: design and sign-off are for a qualified engineer. Drafting Central does not store the numbers you type.

How this calculator works

Enter the inside and outside radius.

Enter the internal and external pressure.

The calculator gives the stresses at the surfaces and at the radius you choose.

Formulas used

  • \sigma_\theta = A + \frac{B}{r^2}
  • \sigma_r = A - \frac{B}{r^2}
  • A = \frac{p_ia^2 - p_ob^2}{b^2 - a^2},\ B = \frac{(p_i - p_o)a^2b^2}{b^2 - a^2}

Worked example

With the default numbers in the calculator above:

  1. Hoop stress at the inside surface: 104 MPa
  2. Radial stress at the inside surface: -40 MPa
  3. Hoop stress at the outside surface: 64 MPa
  4. Hoop stress at the radius you chose: 82 MPa
  5. Radial stress at the radius you chose: -18 MPa
  6. Largest shear stress (at the inside surface): 72 MPa
  7. Hoop stress by the thin-wall formula, for comparison: 100 MPa

Change the numbers in the calculator to see the full working, every step, for your own case.

Common questions

When is a cylinder thick-walled?

When the wall is more than about a tenth of the radius. Below that the thin-wall formulas are good enough.

Where is the stress the greatest?

The hoop stress is the greatest at the inside surface.

Does this include the ends?

The Lame equations assume the stress along the length is the same everywhere. A closed end adds an axial stress.

Related calculators

Got a question about this? Ask an engineering question and get a plain-language answer with references.

Further reading: Any strength of materials text (thick-walled cylinders, Lame's equations). The pressure vessel standard sets design rules.

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