Electric Heating Calculator: Element Wire Length, Heating Time, Radiation Loss and Electrolysis

Size a heating element, estimate the time to heat something, find the heat radiated from a surface, or the mass plated.

Calculated from standard textbook formulas, with every step shown. The formulas are fixed, so the working does not need checking: what matters is the numbers you type in. Use these calculators only if you are competent to choose the inputs (loads, material strength, dimensions, supports) and check your units and assumptions. For learning and checking your own working: design and sign-off are for a qualified engineer. Drafting Central does not store the numbers you type.

How this calculator works

Choose what you want. For a heating element enter the power, the voltage, the wire resistivity and diameter. It gives the resistance, the current, the wire length and the surface loading.

For the time to heat enter the mass, the specific heat, the temperature rise, the power and the efficiency.

For radiation enter the two temperatures, the area and the emissivity. For electrolysis enter the current, the time, the molar mass and the valency.

Formulas used

  • R = \frac{V^2}{P}
  • \ell = \frac{RA}{\rho}
  • Q = mc\,\Delta T,\quad t = \frac{Q}{\eta P}
  • P = \sigma\varepsilon A(T_1^4 - T_2^4)
  • m = \frac{MIt}{zF}

Worked example

With the default numbers in the calculator above:

  1. Resistance of the element: 17.63 ohm
  2. Current: 13.04 A
  3. Length of wire needed: 18.13 m of 1.20 mm wire
  4. Surface loading (power for each square centimetre of wire surface): 4.39 W/cm2

Change the numbers in the calculator to see the full working, every step, for your own case.

A second worked example

A different case, with these numbers: What do you want? Time to heat a mass.

  1. Heat needed: 12558.00 kJ (3.49 kWh)
  2. Time to heat: 77.52 min (1.29 hours)
  3. Electrical energy used: 3.88 kWh

Common questions

What is surface loading?

The power for each square centimetre of the element surface. If it is too high the wire runs too hot and burns out.

Why use kelvin for radiation?

The Stefan-Boltzmann law needs absolute temperature, so add 273.15 to the Celsius values.

What is current efficiency?

The share of the current that does the plating. The rest goes into other reactions, such as making hydrogen.

Why does heating take longer than the formula says?

The efficiency drops as the load gets hotter, since the heat loss to the surroundings rises.

Related calculators

Got a question about this? Ask an engineering question and get a plain-language answer with references.

Further reading: Partab, Art and Science of Utilisation of Electrical Energy; any university physics text (Stefan-Boltzmann law, Faraday's laws).

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